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The most prominent features of powder metallurgy (PM) materials are their fine and regular microstructure and in many cases their porosity. Here, it is shown how the porosity changes with manufacturing parameters in sintered materials and how preparation has to be done to avoid artefacts. The matrix microstructures, with regard to the alloying technique and resulting element distribution, and the microstructural development during sintering of powder injection moulded products are described. The fine homogeneous microstructure is a typical feature of fully dense PM materials as shown for tool steels and hard metals. The pronounced effect of doping elements on microstructural stability is presented for PM refractory metals.
Powder metallurgy (PM) is a popular metal forming technology used to produce dense and precision components. Different powder and component forming routes can be used to create an end product with specific properties for a particular application or industry. Advances in powder metallurgy explores a range of materials and techniques used for powder metallurgy and the use of this technology across a variety of application areas.Part one discusses the forming and shaping of metal powders and includes chapters on atomisation techniques, electrolysis and plasma synthesis of metallic nanopowders. Part two goes on to highlight specific materials and their properties including advanced powdered steel alloys, porous metals and titanium alloys. Part three reviews the manufacture and densification of PM components and explores joining techniques, process optimisation in powder component manufacturing and non-destructive evaluation of PM parts. Finally, part four focusses on the applications of PM in the automotive industry and the use of PM in the production of cutting tools and biomaterials.Advances in powder metallurgy is a standard reference for structural engineers and component manufacturers in the metal forming industry, professionals working in industries that use PM components and academics with a research interest in the field. - Discusses the forming and shaping of metal powders and includes chapters on atomisation techniques - Highlights specific materials and their properties including advanced powdered steel alloys, porous metals and titanium alloys - Reviews the manufacture and densification of PM components and explores joining techniques
Warm compaction is a cost saving and effective method for obtaining high performance powder metallurgy (PM) parts. This chapter presents the principles of warm compaction and technical aspects of the process. The green and sintered properties of warm compacted parts are discussed and compared with conventionally (cold) produced compacts. The applications of the process for ferrous and non-ferrous PM parts are presented and future trends are outlined.
Written to educate readers about recent advances in the area of new materials used in making products. Materials and their properties usually limit the component designer. * Presents information about all of these advanced materials that enable products to be designed in a new way * Provides a cost effective way for the design engineer to become acquainted with new materials * The material expert benefits by being aware of the latest development in all these areas so he/she can focus on further improvements
Powder Metallurgy Diamond Tools is the first book of its kind to cover the role of powder metallurgy in the production of diamond-impregnated tool components. Providing essential information on modelling, design, composition, fabrication, performance, wear and applications, this book is ideal for manufacturers, tool designers, end-users, metallurgists, R&D departments, specifiers and consultants. Diamond-impregnated tools are used increasingly in industries where wear-resistant drills or cutting tools are required. The cobalt matrix in which the diamond is embedded is manufactured by pressing and sintering, techniques commonly used in powder metallurgy, but the process is complex and intricate. This book provides a comprehensive account of all you need to know about the role of powder metallurgy in the production of diamond-impregnated tools, giving metal powder manufacturers a better understanding of the requirements of diamond tool producers and end users, leading to the development of superior products. This book will...1. Clarify the science and properties involved in powder metallurgy and the production of diamond tools2. Explain the manufacturing process3. Help improve your machining and finishing techniques, leading to better results4. Optimise your tool use and wear, helping you to save time and money5. Help you to consider new applications, optimising your equipment and resources - Author is a leading authority on diamond tools and has published extensively on the subject - A comprehensive account of all you need to know about the role of powder metallurgy in the production of diamond-impregnated tool components - An important reference for manufacturers of powdered diamond and cobalt for the tool industry, tool designers and manufacturers, users of diamond-impregnated tools, metallurgists, designers, R&D Departments, specifiers and consultants