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Additive Manufacturing for the Aerospace Industry explores the design, processing, metallurgy and applications of additive manufacturing (AM) within the aerospace industry. The book's editors have assembled an international team of experts who discuss recent developments and the future prospects of additive manufacturing. The work includes a review of the advantages of AM over conventionally subtractive fabrication, including cost considerations. Microstructures and mechanical properties are also presented, along with examples of components fabricated by AM. Readers will find information on a broad range of materials and processes used in additive manufacturing. It is ideal reading for those in academia, government labs, component fabricators, and research institutes, but will also appeal to all sectors of the aerospace industry. Provides information on a broad range of materials and processes used in additive manufacturing Presents recent developments in the design and applications of additive manufacturing specific to the aerospace industry Covers a wide array of materials for use in the additive manufacturing of aerospace parts Discusses current standards in the area of aerospace AM parts
Advances in Manufacturing for Aerospace Alloys focuses on advanced manufacturing operations and processes related to aerospace alloys. It examines traditional manufacturing methods – often insufficient for shaping aerospace alloys – and the adoption of nonconventional manufacturing techniques for these materials, such as additive manufacturing, laser welding, electrical discharge machining, and vibration assisted machining. The combination of theoretical aspects with practical applications makes this book a critical reference on state-of-the-art techniques and an instructional resource for practicing researchers and engineers, offering straightforward descriptions of manufacturing processes coupled with industry examples and case studies.
This book offers a comprehensive look at materials science topics in aerospace, air vehicle structures and manufacturing methods for aerospace products, examining recent trends and new technological developments. Coverage includes additive manufacturing, advanced material removal operations, novel wing systems, design of landing gear, eco-friendly aero-engines, and light alloys, advanced polymers, composite materials and smart materials for structural components. Case studies and coverage of practical applications demonstrate how these technologies are being successfully deployed. Materials, Structures & Manufacturing for Aircraft will appeal to a broad readership in the aviation community, including students, engineers, scientists, and researchers, as a reference source for material science and modern production techniques.
The rapidly-expanding aerospace industry is a prime developer and user of advanced metallic and composite materials in its many products. This book concentrates on the manufacturing technology necessary to fabricate and assemble these materials into useful and effective structural components. Detailed chapters are dedicated to each key metal or alloy used in the industry, including aluminum, magnesium, beryllium, titanium, high strength steels, and superalloys. In addition the book deals with composites, adhesive bonding and presents the essentials of structural assembly. This book will be an important resource for all those involved in aerospace design and construction, materials science and engineering, as well as for metallurgists and those working in related sectors such as the automotive and mass transport industries. Flake Campbell Jr has over thirty seven years experience in the aerospace industry and is currently Senior Technical Fellow at the Boeing Phantom Works in Missouri, USA. * All major aerospace structural materials covered: metals and composites* Focus on details of manufacture and use* Author has huge experience in aerospace industry* A must-have book for materials engineers, design and structural engineers, metallurgical engineers and manufacturers for the aerospace industry
In the automotive and aerospace industries, the need for strong yet light materials has given rise to extensive research into aluminum and magnesium alloys and formable titanium alloys. All of these are categorized as light weight materials. The distinguishing feature of light weight materials is that they are low density, but they have a wide range of properties and, as a result, a wide range of applications. This book provides researchers and students with an overview of the recent advancements in light weight material processing, manufacturing and characterization. It contains chapters by eminent researchers on topics associated with light weight materials, including on the current buzzword “composite materials”. First, this book describes the current status of light weight materials. Then, it studies applications of these materials, given that, as the densities vary, so do the applications, ranging from automobiles and aviation to bio-mechatronics. This book will therefore serve as an excellent guide to this field.
Advances in Metal Additive Manufacturing explains fundamental information and the latest research on new technologies, including powder bed fusion, direct energy deposition using high energy beams, and hybrid additive and subtractive methods. This book introduces readers to the technology, provides everything needed to understand how the different stages work together, and inspires to think beyond traditional metal processing to capture new ideas in metal. Chapters offer an introduction on metal additive manufacturing, processes, and properties and standards and then present surveys on the most significant international advances in metal additive manufacturing. Throughout, the book presents a focus on the effect of important process parameters on the microstructure, mechanical properties and wear behavior of additively manufactured parts. Covers the entire process chain of metal additive manufacturing, from input data preparation to part certification Describes a wide range of the latest design tools and options, including generative design, topology optimization, and lattice and surface optimization Addresses additive manufacturing, with a comprehensive list of metals including titanium, aluminum, iron-and nickel-based alloys and Inconel 718
This book addresses methods used in the synthesis of light alloys and composites for industrial applications. It begins with a broad introduction to virtually all aspects of the technology of light alloys and composite materials for aircraft and aerospace applications. The basic theory of fiber and particle reinforcements; light metallic material characteristics and composite systems; components forms, and manufacturing techniques and processes are discussed. The book then progresses to describe the production of alloys and composites by unconventional techniques, such as powder metallurgy, sandwich technique, severe plastic deformation, additive manufacturing, and thermal spray, making it appropriate for researchers in both academia and industry. It will be of special interest to aerospace engineers. Provides a broad introduction to the technology used in manufacturing light alloys and composite materials; Describes the current technologies employed in synthesizing light alloys made from advanced materials; Focuses on unconventional techniques used to produce light alloys and composites in aerospace applications.
This book serves as a comprehensive resource on various traditional, advanced and futuristic material technologies for aerospace applications encompassing nearly 20 major areas. Each of the chapters addresses scientific principles behind processing and production, production details, equipment and facilities for industrial production, and finally aerospace application areas of these material technologies. The chapters are authored by pioneers of industrial aerospace material technologies. This book has a well-planned layout in 4 parts. The first part deals with primary metal and material processing, including nano manufacturing. The second part deals with materials characterization and testing methodologies and technologies. The third part addresses structural design. Finally, several advanced material technologies are covered in the fourth part. Some key advanced topics such as “Structural Design by ASIP”, “Damage Mechanics-Based Life Prediction and Extension” and “Principles of Structural Health Monitoring” are dealt with at equal length as the traditional aerospace materials technology topics. This book will be useful to students, researchers and professionals working in the domain of aerospace materials.
The major objective of this book was to identify issues related to the introduction of new materials and the effects that advanced materials will have on the durability and technical risk of future civil aircraft throughout their service life. The committee investigated the new materials and structural concepts that are likely to be incorporated into next generation commercial aircraft and the factors influencing application decisions. Based on these predictions, the committee attempted to identify the design, characterization, monitoring, and maintenance issues that are critical for the introduction of advanced materials and structural concepts into future aircraft.