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In engineering, there are often situations in which the material of the main component is unable to sustain long life or protect itself from adverse operating environments. Moreover, in some cases, different material properties such as anti-friction and wear, anti-corrosive, thermal resistive, super hydrophobic, etc. are required as per the operating conditions. If those bulk components are made of such materials and possess those properties, the cost will be very high. In such cases, a practical solution is surface coating, which serves as a protective barrier to the bulk material from the adverse environment. In the last decade, with enormous effort, researchers and scientists have developed suitable materials to overcome those unfavorable operating conditions, and they have used advanced deposition techniques to enhance the adhesion and surface texturing of the coatings. Advanced Surface Coating Techniques for Modern Industrial Applications is a highly sought reference source that compiles the recent research trends in these new and emerging surface coating materials, deposition techniques, properties of coated materials, and their applications in various engineering and industrial fields. The book particularly focuses on 1) coating materials including anti-corrosive materials and nanomaterials, 2) coating methods including thermal spray and electroless disposition, and 3) applications such as surface engineering and thin film application. The book is ideal for engineers, scientists, researchers, academicians, and students working in fields like material science, mechanical engineering, tribology, chemical and corrosion science, bio-medical engineering, biomaterials, and aerospace engineering.
The past decade has seen a rapid development in the range of techniques which are available to modify the surfaces of engineering components. This in tum has led to the emergence of the new field of surface engineering the design of a composite system (coating plus substrate) that produces a performance which cannot be achieved by either the coating or substrate alone. With this expansion comes the problem of deciding on the correct surfacing technology for a given application. Clearly, to take full advantage of the benefits which surface engineering offers, there is a need to explain, in a structured way, the basic features and interrelationships of the most recently developed coatings and treatments. Advanced Surface Coatings satisfies this need by providing a concise and authoritative state-of-the art review of surface engineering. In chapter 1 the reader is provided with an insight into the surfacing technology appropriate for a given function. Chapter 2 reviews the principles of plasma generation (a theme which is central to many of the advanced surface treatments and coatings) and forms a solid foundation for the chap ters which follow. Chapters 3 to 10 each discuss the general principles on which the technology is based, followed by an appreciation of specific properties and application areas for materials treated by each particular method. These chapters cover ion implantation, ion-assisted coatings, evaporation, sputtering, physical vapour deposition, chemical vapour deposi tion, thermal spraying, and laser treatments.
Provides a comprehensive, yet practical source of reference, and excellent foundation for comparing the properties and performance of coatings and selecting the most suitable materials based on specific service needs and environmental factors. Coating technology has developed significant techniques for protecting existing infrastructure from corrosion and erosion, maintaining and enhancing the performance of equipment, and provided novel functions such as smart coatings greatly benefiting the medical device, energy, automotive and construction industries. The mechanisms, usage, and manipulation of cutting-edge coating methods are the focus of this book. Not only are the working mechanisms of coating materials explored in great detail, but also craft designs for further optimization of more uniform, safe, stable, and scalable coatings. A group of leading experts in different coating technologies demonstrate their main applications, identify the key bottlenecks, and outline future prospects. Advanced Coating Materials broadly covers the coating techniques, including cold spray, plasma vapor deposition, chemical vapor deposition, sol–gel method, etc., and their significant applications in microreactor technology, super(de)wetting, joint implants, electrocatalyst, etc. Numerous kinds of coating structures are addressed, including nanosize particles, biomimicry structures, metals and complexed materials, along with the environmental and human compatible biopolymers resulting from microbial activities. This state-of-the-art book is divided into three parts: (1) Materials and Methods: Design and Fabrication, (2) Coating Materials: Nanotechnology, and (3) Advanced Coating Technology and Applications.
The hardest requirements on a material are in general imposed at the surface: it has to be wear resistant for tools and bearings; corrosion resistant for turbine blades; antireflecting for solar cells; and it must combine several of these properties in other applications. `Surface engineering' is the general term that incorporates all the techniques by which a surface modification can be accomplished. These techniques include both the more traditional methods, such as nitriding, boriding and carburizing, and the newer ones, such as ion implantation, laser beam melting and, in particular, coating. This book comprises and compares in a unique way all these techniques of surface engineering. It is a compilation of lectures which were held by renowned scientists and engineers in the frame of the well known `EuroCourses' of the Joint Research Centre of the Commission of the European Communities. The book is principally addressed to material and surface scientists, physicists and chemists, engineers and technicians of industries and institutes where surface engineering problems arise.
Advanced surfaces enriches the high-throughput engineering of physical and chemical phenomenon in relatin to electrical, magnetic, electronics, thermal and optical controls, as well as large surface areas, protective coatings against water loss and excessive gas exchange. A more sophisticated example could be a highly selective surface permeability allowing passive diffusion and selective transport of molecules in the water or gases. The smart surface technology provides an interlayer model which prevents the entry of substances without affecting the properties of neighboring layers. A number of methods have been developed for coatings, which are essential building blocks for the top-down and/or bottom-up design of numerous functional materials. Advanced Surface Engineering Materials offers a detailed up-to-date review chapters on the functional coatings and adhesives, engineering of nanosurfaces, high-tech surface, characterization and new applications. The 13 chapters in this book are divided into 3 parts (Functional coatings and adhesives; Engineering of nanosurfaces; High-tech surface, characterization and new applications) and are all written by worldwide subject matter specialists. The book is written for readers from diverse backgrounds across chemistry, physics, materials science and engineering, medical science, environmental, bio- and nano- technologies and biomedical engineering. It offers a comprehensive view of cutting-edge research on surface engineering materials and their technological importance.
Since Surface Coatings first appeared in 1974, the industry has undergone dramatic and rapid changes both in direction and emphasis, and this new edition mirrors these changes. Volume I includes coverage of aqueous systems, with chapters on emulsions and aqueous resins as well as providing an excellent introduction to polymer science, pigments, solvents and additives.
Many modern surface coatings and adhesives are derived from fossil feedstocks. With fossil fuels becoming more polluting and expensive to extract as supplies dwindle, industry is turning increasingly to nature, mimicking natural solutions using renewable raw materials and employing new technologies. Highlighting sustainable technologies and applications of renewable raw materials within the framework of green and sustainable chemistry, circular economy and resource efficiency, this book provides a cradle-to-cradle perspective. From potential feedstocks to recycling/reuse opportunities and the de-manufacture of adhesives and solvents, green chemistry principles are applied to all aspects of surface coating, printing, adhesive and sealant manufacture. This book is ideal for students, researchers and industrialists working in green sustainable chemistry, industrial coatings, adhesives, inks and printing technologies.
A concise review of the most up to date coatings and surface treatments, their applications, principles of operation, strengths and weaknesses.
TRIBOLOGY AND CHARACTERIZATION OF SURFACE COATINGS The book provides updated information on the friction and wear behavior of coatings used in various industrial applications. Surface modification is a cost-effective process of increasing the life of components so that the whole device need not be changed if the surface is worn out. The tribological behavior of biological implants is currently an active topic and a thorough discussion is one of the book’s features. Tribology and Characterization of Surface Coatings explores key issues which are important in the research and development of surface coatings by providing updated information on friction and wear behavior of coatings used in different industrial applications. It covers the various coating deposition techniques, tribological response of nanocomposite coatings, multilayer hardfacing, and wear testing methods for coatings at nanoscale. The use of nanostructures may alter the tribological, characterization, and mechanical properties of the materials. Thermal spraying is the most widely used technique in industry for the deposition of coatings and their tribological properties need to be determined. This book also includes the recent trends in biotribology and the materials used in implants to counter the abrasive wear. Audience The book will serve as a reference to researchers, scientists, academicians, industrial engineers, and students who work in the fields of materials/polymer science and mechanical engineering. Apart from their applications to aerospace and electronics industries, the coatings are also used in the field of biomedical engineering.
Scientific reference covers all surface coatings, paint types, components and formulationsSolvent-, water-based, polymeric, metallic, anti-corrosion, powder and advanced active coatingsChemical equations, molecular configurations and polymer chains linked to key structure/property relationsTechnical details on specialized coatings for marine, automotive and aerospace This professional reference is a unified account of the chemistry and materials science of virtually all major resins, paints, polymeric and inorganic coatings. It offers uniform analyses of the chemical formulations and molecular structures of widely used solvent- and water-based paints and coatings, including discussions of binders, pigments and fillers. In the context of a scientific analysis of structure-property relations the book addresses adhesion, shelf-life, durability, volatility, hardness, mechanical, optical and other engineered qualities. Emerging active coatings such as conductive, self-cleaning, self-healing paints/coatings, plus eco-friendly powder coatings, are included.