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This book covers the various advanced manufacturing processes employed by manufacturing industries to improve their productivity in terms of socio-economic development. The authors present automated conventional and non-conventional machining techniques as well as virtual machining principles and techniques. Material removal by mechanical, chemical, thermal and electrochemical processes are described in detail. A glossary of key concepts is attached at end of the book.
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity
Suitable for mechanical, industrial and production engineering students at both degree and diploma level and for competitive examinations, this contains chapters covering the various topics the subject.
This two-volume set addresses both current and developing topics of advanced machining technologies and machine tools used in industry. The treatments are aimed at motiving and challenging the reader to explore viable solutions to a variety of questions regarding product design and optimum selection of machining operations for a given task. This two-volume set will be useful to professionals, students, and companies in the areas of mechanical, industrial, manufacturing, materials, and production engineering fields. Traditional Machining Technology covers the technologies, machine tools, and operations of traditional machining processes. These include the general-purpose machine tools used for turning, drilling, and reaming, shaping and planing, milling, grinding and finishing operations. Thread and gear cutting, and broaching processes are included along with semi-automatic, automatic, NC and CNC machine tools, operations, tooling, mechanisms, accessories, jigs and fixtures, and machine tool dynamometry are discussed. Non-Traditional and Advanced Machining Technologies covers the technologies, machine tools, and operations of non-traditional mechanical, chemical and thermal machining processes. Assisted machining technologies, machining of difficult-to-cut materials, design for machining, accuracy and surface integrity of machined parts, environment-friendly machine tools and operations, and hexapods are also presented. The topics covered throughout this volume reflect the rapid and significant advances that have occurred in various areas in machining technologies.
This Textbook Discusses Various Manufacturing Processes Like Welding Techniques, Boring, Broaching, Grinding, Metal Forming, Press Working And Micro Finishing Processes. Each Process Is Comprehensively Illustrated, Defined And Explained To Provide The Reader With An Understanding Of The Process And Its Application. In Addition Chapters Of Metrology And Surface Roughness And Its Measurement Have Also Been Added. Keeping In View The Latest Development, Chapters On Modern Machining Processes. Modern Forming Techniques. Numerical Control Of Machine Tools And Advanced Manufacturing Technologies Have Also Been Dealt With In Detail.Chapters Like Jigs And Fixtures, Surface Preparation And Coating Techniques Have Also Been Discussed. We Hope That The Book Will Be Useful For The Students Of Diploma Programmes In Mechanical Engineering, Production Engineering And Manufacturing Technology. The Book Will Also Be Useful To Technician Engineers, Supervisors, Tool Room Personnel And Operators Working In Manufacturing And Other Industries.
Traditional Machining Technology describes the fundamentals, basic elements, and operations of general-purpose metal cutting and abrasive machine tools used for the production and grinding of cylindrical and flat surfaces by turning, drilling, and reaming; shaping and planing; and milling processes. Special-purpose machines and operations used for thread cutting, gear cutting, and broaching processes are included along with semiautomatic, automatic, NC, and CNC machine tools; operations, tooling, mechanisms, accessories, jigs and fixtures, and machine-tool dynamometry are discussed. The treatment throughout the book is aimed at motivating and challenging the reader to explore technologies and economically viable solutions regarding the optimum selection of machining operations for a given task. This book will be useful to professionals, students, and companies in the industrial, manufacturing, mechanical, materials, and production engineering fields.