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Adhesive bonding has been used in the manufacture of primary aircraft fuselage and wing structures by various constructors since 1945. By a proper design, adhesive bonding often helps in designing structures mechanically equivalent to or even stronger than conventional assemblies. Adhesive Joining of Structural Components: New Insights and Technologies introduces the reader to some recent progress involved in adhesive joining of structural components. The chapters, seminal SAE International technical papers, cover the most recent advances in adhesive materials, surface preparation and controls, innovative bonding technologies, hybrid bonded/bolted joints, non-destructive testing and failure modelling of adhesively bonded joints. Edited by Dr. Alessandro Pegoretti, Professor of Materials Science and Technology at the University of Trento, Italy, Adhesive Joining of Structural Components: New Insights and Technologies is a must-read resource for those interested in the field of adhesive joining of structural components, which will assume an increasingly important role in designing and manufacturing lightweight structures. In fact, recent advancements in adhesives, methods for surface preparation and control, bonding technologies, non-destructive testing and modelling of failure mechanisms will certainly contribute to revitalize this relatively "mature" assembling technique.
Adhesive bonding is often effective, efficient, and often necessary way to join mechanical structures. This important book reviews the most recent improvements in adhesive bonding and their wide-ranging potential in structural engineering.Part one reviews advances in the most commonly used groups of structural adhesives with chapters covering topics such as epoxy, polyurethane, silicone, cyanoacrylate, and acrylic adhesives. The second set of chapters covers the various types of adherends and pre-treatment methods for a range of structural materials such as metals, composites and plastics. Chapters in Part three analyse methods and techniques with topics on joint design, life prediction, fracture mechanics and testing. The final group of chapters gives useful and practical insights into the problems and solutions of adhesive bonding in a variety of hostile environments such as chemical, wet and extreme temperatures.With its distinguished editor and international team of contributors, Advances in structural adhesive bonding is a standard reference for structural and chemical engineers in industry and the academic sector. - Reviews advances in the most commonly used groups of structural adhesives including epoxy, silicone and acrylic adhesives - Examines key issues in adhesive selection featuring substrate compatibility and manufacturing demands - Documents advances in bonding metals, plastics and composites recognising problems and limitations
Covering a wide range of industrial applications across sectors including medical applications, automotive/aerospace, packaging, electronics, and consumer goods, this book provides a complete guide to the selection of adhesives, methods of use, industrial applications, and the fundamentals of adhesion. Dr Ebnesajjad examines the selection of adhesives and adhesion methods and challenges for all major groups of substrate including plastics (thermosets and thermoplastics), elastomers, metals, ceramics and composite materials. His practical guidance covers joint design and durability, application methods, test methods and troubleshooting techniques. The science and technology of adhesion, and the principles of adhesive bonding are explained in a way that enhances the reader's understanding of the fundamentals that underpin the successful use and design of adhesives. The third edition has been updated throughout to include recent developments in the industry, with new sections covering technological advances such as nanotechnology, micro adhesion systems, and the replacement of toxic chromate technology. Provides practitioners of adhesion technology with a complete guide to bonding materials successfully Covers the whole range of commonly used substrates including plastics, metals, elastomers and ceramics, explaining basic principles and describing common materials and application techniques Introduces the range of commercially available adhesives and the selection process alongside the science and technology of adhesion
The intention of this book is that it should contain everything an engineer needs to know to be able to design and produce adhesively bonded joints which are required to carry significant loads. The advan tages and disadvantages of bonding are given, together with a sufficient understanding of the necessary mechanics and chemistry to enable the designer to make a sound engineering judgement in any particular case. The stresses in joints are discussed extensively so that the engineer can get sufficient philosophy or feel for them, or can delve more deeply into the mathematics to obtain quantitative solutions even with elasto plastic behaviour. A critical description is given of standard methods of testing adhesives, both destructively and non-destructively. The essen tial chemistry of adhesives and the importance of surface preparation are described and guidance is given for adhesive selection by me ans of check lists. For many applications, there will not be a unique adhesive which alone is suitable, and factors such as cost, convenience, produc tion considerations or familiarity may be decisive. A list of applications is given as examples. The authors wish to increase the confidence of engineers using adhesive bonding in load-bearing applications by the information and experience presented. With increasing experience of adhesives en gineering, design will become more elegant as weH as more fitted to its products.
Adhesive technologies for bonding composites to multiple materialsInformation on adhesive formulation, selection, joint configuration Presented in this volume is a detailed scientific analysis of strategies for adhering composite materials to plastics, concrete, metals, and wood, as well as to other composites, using a variety of adhesives. The theory and analysis of composite bonding with adhesives are explained, along with information on adhesive formulation and selection, material preparation, joint geometry and joint design. Attention is given to how different types of adhered composite joints are empirically tested, e.g., for strength and under stress, and how models of joints with adhesives are developed. The book includes an intensive discussion of the uses of adhesives for composite repair. Part two focuses on applications of adhesive composite bonding in aircraft, automobiles, buildings, ships, railroads and dental restoration.
Surface Preparation Techniques for Adhesive Bonding is an essential guide for materials scientists, mechanical engineers, plastics engineers, scientists and researchers in manufacturing environments making use of adhesives technology. Wegman and van Twisk provide practical coverage of a topic that receives only cursory treatment in more general books on adhesives, making this book essential reading for adhesion specialists, plastics engineers, and a wide range of engineers and scientists working in sectors where adhesion is an important technology, e.g. automotive / aerospace, medical devices, electronics. Wegman and van Twisk provide a wealth of practical information on the processing of substrate surfaces prior to adhesive bonding. The processing of aluminum and its alloys, titanium and its alloys, steels, copper and its alloys, and magnesium are treated in the form of detailed specifications with comparative data. Other metals not requiring extensive treatment are also covered in detail, as are metal matrix and organic matrix composites, thermosets and thermoplastics. This new edition has been updated with coverage of the latest developments in the field including the sol-gel process for aluminum, titanium, and stainless steel, atmospheric plasma treatment for metals, plastics and rubbers and treatments for bronze and nickel alloys. - Updated to include recent technological developments and chemicals currently prescribed for cleaning and surface preparation; a new generation of adhesives technologists can benefit from this classic guide - Enables Materials and Process personnel to select the best process available for their particular application - Practical coverage of a topic that receives only cursory coverage in more general books on adhesives: essential reading for adhesion specialists, plastics engineers, and a wide range of engineers and scientists working in sectors where adhesion is an important technology, e.g. automotive / aerospace, medical devices, electronics
This single-source reference is designed for anyone who is responsible for selecting the bestsurface treatment and a compatible adhesive for a particular design.Filled with over 300 photos, figures, and tables, Adhesive Bonding of Aluminum Alloyspresents clear analytical methods for examining the adequacy of bonded joints ... methodsfor chemical analysis of an adhesive and primer ... specific instructions on how to anodizealuminum alloys for three different surface treatments .. . recommended primers foranodized alloys ... examples that help you verify fail-safe capacity ... and more.In addition, this guide gives you the latest chemical analysis methods for control, proventest procedures for mechanical durability properties, a wide selection of nondestructive inspectionprocedures, and numerous surface analysis methods.Adhesive Bonding of Aluminum Alloys can be of immediate assistance to materials, mechanical, design, process, manufacturing, automotive, aeronautical, corrosion, and maintenanceengineers; designers and manufacturers of primary and secondary aluminum structures;adhesive scientists; testing and material specialists; and upper-division undergraduateand graduate-level researchers in materials, aeronautical design, and adhesive science
Scientific background and practical methods for modeling adhered joints Tools for analyzing stress, fracture, fatigue crack propagation, thermal, diffusion and coupled thermal-stress/diffusion-stress, as well as life prediction of joints Book includes access to downloadable macrofiles for ANSYS This text investigates the mechanics of adhesively bonded composite and metallic joints using finite element analysis, and more specifically, ANSYS, the basics of which are presented. The book provides engineers and scientists with the technical know-how to simulate a variety of adhesively bonded joints using ANSYS. It explains how to model stress, fracture, fatigue crack propagation, thermal, diffusion and coupled field analysis of the following: single lap, double lap, lap strap/cracked lap shear, butt and cantilevered beam joints. Readers receive free digital access to a variety of input and program data, which can be downloaded as macrofiles for modeling with ANSYS.
254 7. 2 AEROSPACE 261 7. 3 MARINE 265 7. 4 GROUND TRANSPORTATION 268 7. 5 CNIL 270 References 285 Index Preface Most structures consist of an assembly of a number of individual components that must be connected to form an integral load transmission path. These connections are often referred to as joints and can be achieved in a variety of forms, e. g. by bolting, riveting, or other forms of mechanical fastening, or by welding or brazing for connecting metallic elements, or by adhesive bonding. No matter what forms of connections are used in the structure, these joints are potentially the weakest points in the structure and the locations where a weight penalty may apply. Thus structural joints must be designed adequately to meet the specific design requirements. Adhesive bonding represents one of the most important enabling technologies for developing innovative design concepts and structural configurations as well as exploiting new materials. The evolution of adhesive bonding technology, and its current knowledge base, was made possibly by the explosive growth in the adhesive applications in a great variety of industries over the past few decades. While it is easy for everyone to identify examples of adhesive bonding in the world around us, analysis and design of structural bonded joints represent one of the most challenging jobs in structural design and manufacturing. Compared to other joining methods, particularly mechanical fastening, adhesive bonding can offer substantial performance and economic advantages.
The structural materials used in airframe and propulsion systems influence the cost, performance and safety of aircraft, and an understanding of the wide range of materials used and the issues surrounding them is essential for the student of aerospace engineering.Introduction to aerospace materials reviews the main structural and engine materials used in aircraft, helicopters and spacecraft in terms of their production, properties, performance and applications.The first three chapters of the book introduce the reader to the range of aerospace materials, focusing on recent developments and requirements. Following these introductory chapters, the book moves on to discuss the properties and production of metals for aerospace structures, including chapters covering strengthening of metal alloys, mechanical testing, and casting, processing and machining of aerospace metals. The next ten chapters look in depth at individual metals including aluminium, titanium, magnesium, steel and superalloys, as well as the properties and processing of polymers, composites and wood. Chapters on performance issues such as fracture, fatigue and corrosion precede a chapter focusing on inspection and structural health monitoring of aerospace materials. Disposal/recycling and materials selection are covered in the final two chapters.With its comprehensive coverage of the main issues surrounding structural aerospace materials,Introduction to aerospace materials is essential reading for undergraduate students studying aerospace and aeronautical engineering. It will also be a valuable resource for postgraduate students and practising aerospace engineers. - Reviews the main structural and engine materials used in aircraft, helicopters and space craft in terms of their properties, performance and applications - Introduces the reader to the range of aerospace materials, focusing on recent developments and requirements, and discusses the properties and production of metals for aerospace structures - Chapters look in depth at individual metals including aluminium, titanium, magnesium, steel and superalloys