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Additive Manufacturing of Polymer Composites: Materials, Processes, and Properties presents the latest developments in AM of polymer matrix composites and illustrates the large range of composite materials that can be obtained. Different technologies with their own specificities such as: fused filament fabrication, selective laser sintering, stereolithography, and direct-ink-writing. Composites with chopped or continuous reinforcement, with synthetic or natural fibers, with thermoplastic or thermoset resin are compared and described in detail. Their thermal, physical, electrical, and mechanical properties are discussed. The book is dedicated to professionals involved in engineering design and production, as well as industrial communities who want to gain in-depth knowledge in the field of 3D printed composites. Provides an overview of different methods for additive manufacturing of polymer-based matrix composites Covers long and short fiber-based composites and corresponding application examples Addresses the development and properties of a wide range of matrices (thermoplastics, thermosets), and fibers (natural and synthetic) in a user-specified orientation, continuous or random organization and hierarchical structures Presents sustainability and structural reliability of composite structures Displays a careful balance between materials science and technology, providing a detailed understanding of how composites’ properties, processing, performance, and structure are interrelated
The increasing use of composite materials over conventional materials has been a continual trend for over a decade. While the fundamental understanding of fiber reinforcement has not changed, many new material advancements have occurred, especially in manufacturing methods, and there is an ever-growing number of composite material applications across various industries. Polymer-Based Composites: Design, Manufacturing, and Applications presents the concepts and methods involved in the development of various fiber-reinforced composite materials. Features: Offers a comprehensive view of materials, mechanics, processing, design, and applications Bridges the gap between research, manufacturing science, and analysis and design Discusses composite materials composed of continuous synthetic fibers and matrices for use in engineering structures Presents codes and standards related to fiber-reinforced polymer composites Includes case studies and examples based on industrial, automotive, aerospace, and household applications This book is a valuable resource for advanced students, researchers, and industry personnel to understand recent advances in the field and achieve practical results in the development, manufacture, and application of advanced composite materials.
This book covers advanced 3D printing processes and the latest developments in novel composite-based printing materials, thus enabling the reader to understand and benefit from the advantages of this groundbreaking technology. The rise in ecological anxieties has forced scientists and researchers from all over the world to find novel lightweight materials. Therefore, it is necessary to expand knowledge about the processing, applications, and challenges of 3D printing of composite materials to expanding the range of their application. This book presents an extensive survey on recent improvements in the research and development of additive manufacturing technologies that are used to make composite structures for various applications such as electronic, aerospace, construction, and biomedical applications. Advanced printing techniques including fused deposition modeling (FDM), selective laser sintering (SLS), selective laser melting (SLM), electron beam melting (EBM), inkjet 3D printing (3DP), stereolithography (SLA), and 3D plotting will be covered and discussed thoroughly in this book. This book also focuses the recent advances and challenges in polymer nanocomposite and introduces potential applications of these materials in various sectors.
It is well known that improvements in space and aviation are the leader of today's technology, and the aircraft is the most important product of aviation. Because of this fact, the books on aircraft are always at the center of interest. In most cases, technologies designed for the aerospace industry are rapidly extending into other areas. For example, although composite materials are developed for the aerospace industry, these materials are not often used in aircraft. However, composite materials are utilized significantly in many different sectors, such as automotive, marine and civil engineering. And materials science in aviation, reliability and efficiency in aircraft technology have a major importance in aircraft design.
This book aims to give readers a basic understanding of commonly used additive manufacturing techniques as well as the tools to fully utilise the strengths of additive manufacturing through the modelling and design phase all the way through to post processing. Guidelines for 3D-printed biomedical implants are also provided. Current biomedical applications of 3D printing are discussed, including indirect applications in the rapid manufacture of prototype tooling and direct applications in the orthopaedics, cardiovascular, drug delivery, ear-nose-throat, and tissue engineering fields. Polymer-Based Additive Manufacturing: Biomedical Applications is an ideal resource for students, researchers, and those working in industry seeking to better understand the medical applications of additive manufacturing.
Polymer composite materials are of prime importance and play a vital role in numerous applications. 3D printed polymer composites have been adopted by the aerospace, medical, and automobile industries. However, many challenges and opportunities for the development and application of 3D printed polymer composites have yet to be covered. Development, Properties, and Industrial Applications of 3D Printed Polymer Composites concentrates on cutting-edge technologies and materials as well as processing methods and industrial applications. It further discusses case studies, process issues, challenges, and more. Covering topics such as additive manufacturing, medical engineering, and fused deposition modeling, this premier reference source is essential for manufacturers, engineers, business leaders and executives, hospital administrators, students and faculty of higher education, librarians, researchers, and academicians.
"Additive manufacturing (AM) is a potentially disruptive technology, revolutionizing not only traditional industries but generating entirely new ones through rapid innovation, the democratization of manufacturing, and unprecedented freedom of design. Furthermore, the development of AM technologies has practical implications for economic growth, healthcare, national security, space exploration, and sustainability. For military and space agencies, AM offers the possibility to transform the traditional supply chain system through manufacturing at-point-of-demand, recycling, and indigenous sourcing of raw materials. Similarly, these concepts are being leveraged by remote communities across the globe through efforts such as Fab Labs, which provide low-cost access to manufacturing technologies. AM is transforming healthcare in unexpected ways: doctors and patients have access to high-quality physical 3D models generated directly from computerized tomography (CT) scans. These surgical guides have proved invaluable in surgical preparation and patient consent. In the lab, researchers are developing medical devices or implants which mimic the patient's physiology, are pre-loaded with therapeutics, and are replaced with the patient's cells through natural tissue repair pathways. Pushing the limits of resolution, multi-photon technologies, which allow subdiffraction-limited resolution, are revolutionizing the development of micro-optical components. Unfortunately, adoption of AM technologies by industry has been slow; and while there are numerous success stories and commercial adoption is steadily increasing, AM is hampered by weak parts, incomplete certification methods, and empirical materials development. Regulatory and standards bodies are working to update or develop new standards and policies to deal with the unique material and production issues posed by AM. Many of the challenges facing the industry stem from our limited understanding of structure-process-performance relationships. These challenges fall into many categories and require a broad range of skills to address. For the researcher, AM processes offer unique challenges in materials development, metrology, and modeling, as well as opportunities to combine all three. What makes a polymer printable? What process parameters are important? How should parts be tested? These are all active areas of investigation. This book was inspired by the 2017 ACS Symposium "Additive Manufacturing of Structures and Functional Devices: Materials, Methods, Models, and Testing" and is supplemented by additional experts in the polymer AM field. The chapters discuss the technologies, measurement challenges, manufacturing opportunities, and fabrication potentials. We begin with an introduction to polymer additive manufacturing, identifying the measurement needs and technical challenges facing the industry. A chapter reviewing polymer powder bed fusion follows, providing a complete discussion on methods, materials, and applications. The bulk of the book covers thermoplastic material extrusion, with chapters discussing recycling-based feedstocks, composites materials, and multi-physics modeling linking experimentation and theory. Moving from thermoplastics to conductive inks, a chapter on in situ monitoring and control of direct-ink-write provides a clear example of how theory and modern machine vision can be used to create a practical and responsive control system. The last chapter provides a state-of-the-art review of multi-photon printing, discussing methods, materials, and the stunning capabilities of the technique"--
Given such properties as low density and high strength, polymer matrix composites have become a widely used material in the aerospace and other industries. Polymer matrix composites and technology provides a helpful overview of these materials, their processing and performance.After an introductory chapter, part one reviews the main reinforcement and matrix materials used as well as the nature of the interface between them. Part two discusses forming and molding technologies for polymer matrix composites. The final part of the book covers key aspects of performance, including tensile, compression, shear and bending properties as well as impact, fatigue and creep behaviour.Polymer matrix composites and technology provides both students and those in industry with a valuable introduction to and overview of this important class of materials. Provides a helpful overview of these materials, their processing and performance incorporating naming and classification of composite materials Reviews the main reinforcement and matrix materials used as well as the nature of the interface between them including damage mechanisms Discusses forming and molding technologies for polymer matrix composites outlining various techniques and technologies
Additive manufacturing (AM) methods have grown and evolved rapidly in recent years. AM for polymers is an exciting field and has great potential in transformative and translational research in many fields, such as biomedical, aerospace, and even electronics. Current methods for polymer AM include material extrusion, material jetting, vat polymerisation, and powder bed fusion. With the promise of more applications, detailed understanding of AM—from the processability of the feedstock to the relationship between the process–structure–properties of AM parts—has become more critical. More research work is needed in material development to widen the choice of materials for polymer additive manufacturing. Modelling and simulations of the process will allow the prediction of microstructures and mechanical properties of the fabricated parts while complementing the understanding of the physical phenomena that occurs during the AM processes. In this book, state-of-the-art reviews and current research are collated, which focus on the process–structure–properties relationships in polymer additive manufacturing.