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This book bridges the gap between the demand for micro-featured components on the one hand, and successful micromachining of miniature products on the other. In addition to covering micromachining in the broader sense, it specifically addresses novel machining strategies implemented in various advanced micromachining processes to improve machining accuracy, energy consumption, component durability, and miniature-scale applicability. The book’s main goal is to present the capabilities of advanced micromachining processes in terms of miniature product manufacturing by highlighting various innovative machining strategies that can be used to augment the production scale and precision alike.
This book bridges the gap between the demand for micro-featured components on the one hand, and successful micromachining of miniature products on the other. In addition to covering micromachining in the broader sense, it specifically addresses novel machining strategies implemented in various advanced micromachining processes to improve machining accuracy, energy consumption, component durability, and miniature-scale applicability. The book’s main goal is to present the capabilities of advanced micromachining processes in terms of miniature product manufacturing by highlighting various innovative machining strategies that can be used to augment the production scale and precision alike.
This book disseminates recent research, theories, and practices relevant to the areas of surface engineering and the processing of materials for functional applications in the aerospace, automobile, and biomedical industries. The book focuses on the hidden technologies and advanced manufacturing methods that may not be standardized by research institutions but are greatly beneficial to material and manufacturing industrial engineers in many ways. It details projects, research activities, and innovations in a global platform to strengthen the knowledge of the concerned community. The book covers surface engineering including coating, deposition, cladding, nanotechnology, surface finishing, precision machining, processing, and emerging advanced manufacturing technologies to enhance the performance of materials in terms of corrosion, wear, and fatigue. The book captures the emerging areas of materials science and advanced manufacturing engineering and presents recent trends in research for researchers, field engineers, and academic professionals.
We, the Department of Production Engineering, PSG College of Technology, Coimbatore, Tamil Nadu, India, are delighted to introduce the proceedings of the International Conference on the Advancements in Materials, Design, and Manufacturing for Sustainable Development ICAMDMS 2024. The conference proceedings encapsulate the knowledge of diverse insights and cutting-edge research shared by the participants of the conference in significant domains such as materials, design, manufacturing, industrial and production engineering converging on the theme of sustainable development. The technical program of ICAMDMS 2024 consists of 46 full papers, including nine oral presentation sessions at the main conference themes. The conference themes are: Track 1 – Advanced Materials; Track 2 - Design; Track 3 - Manufacturing; and Track 4 – Industrial and Production Engineering. Aside from the high-quality technical paper presentations, the technical program also featured eight keynote lectures. The eight keynote speakers are (1) Dr. Redouane Zitoune from Paul Sabatier University, Toulose-III, France, (2) Dr. Jinyang Xu from Shanghai Jiao Tong University, China, (3) Dr. Juan Pablo from Escobedo-Daiz UNSW, Canberra, Australia, (4) Dr. Santhakumar Mohan from IIT Palakkad, (5) Dr. Afzaal Ahmed from IIT Palakkad, (6) Dr. Ravi K R from IIT Jodhpur, (7) Mr. Vijay V from Lakshmi Machine Works – Advanced Technology Center, Coimbatore and (8) Ms. Thangamalar from Research and Development, Tractors and Farm Equipment (TAFE), Chennai. The Conference was enlightened with an industrial talk by Dr. S. Chandrasekar, Corporate Director, Roots Group of Companies, Coimbatore. ICAMDMS 2024 was sponsored by Propel Industries Pvt. Ltd., Coimbatore, PSG Centre for Academic Research and Excellence, Coimbatore, Janatics India Pvt. Ltd., Coimbatore, Baarga Die Castings, Coimbatore, Crossfields Water Purifiers Pvt. Ltd., Coimbatore, TESA Technology, Coimbatore, Guruvayurappan Textile Pvt. Ltd., Udumalpet, Sakthi Gear Products, Coimbatore and 2017-21 and 2018-22 alumni of the Department of Production Engineering. In this compendium, one can find a wealth of knowledge covering advanced materials, innovative designs, and sustainable manufacturing practices. We extend our gratitude to the Management & Principal - PSGCT, Head of the Department – Production Engineering, ICAMDMS 2024 advisory committee, conference committee, sponsors, participants, faculty members, staff, and students who have contributed to the ICAMDMS 2024 and made it a platform for meaningful discourse. As we delve into this intellectual journey, we anticipate that this proceeding will be a valuable resource for researchers, academicians, and professionals worldwide, fostering collaboration and inspiring future endeavors toward achieving a sustainable environment. Dr R Rudramoorthy, Dr. M. Senthilkumar, Dr. M. R. Pratheesh Kumar, Dr. J. Pradeep Kumar Dr. R. Rajamani and Dr.J.Baskaran
This book presents a complete coverage of micromachining processes from their basic material removal phenomena to past and recent research carried by a number of researchers worldwide. Chapters on effective utilization of material resources, improved efficiency, reliability, durability, and cost effectiveness of the products are presented. This book provides the reader with new and recent developments in the field of micromachining and microfabrication of engineering materials.
The current focus of manufacturing is towards flexible automation and miniaturization.
Electrochemical Micromachining for Nanofabrication, MEMS and Nanotechnology is the first book solely dedicated to electrochemical micromachining (EMM). It begins with fundamentals, techniques, processes, and conditions, continuing with in-depth discussions of mechanisms of material removal, including an empirical model on the material removal rate for EMM (supported by experimental validation). The book moves next to construction-related features of EMM setup suitable for industrial micromachining applications, varying types of EMM, and the latest developments in the improvement of EMM setup. Further, it covers power supply, roll of electrolyte, and other major factors influencing EMM processes, and reports research findings concerning the improvement of machining accuracy and efficiency. Finally, the book devotes a chapter to the design and development of micro-tools, one of the most vital components in EMM. - Covers the generation of micro features used for advanced engineering of materials for fabrication of MEMS, microsystems and other micro-engineering applications - Explores the trend of decreasing size of fabricated devices, reflected in coverage of generation of high-precision nano-features on metal and semiconductors utilizing SPM, STM, and AFM, and nanotechnology aspects of EMM - Describes nanofabrication utilizing anodic dissolutions for mass manufacturing by overcoming obstacles utilizing electrochemical microsystem technology (EMST) and electrochemical nanotechnology (ENT)
This book covers the recent developments in the production of micro and nano size products, which cater to the needs of the industry. The processes to produce the miniature sized products with unique characteristics are addressed. Moreover, their application in areas such as micro-engines, micro-heat exchangers, micro-pumps, micro-channels, printing heads and medical implants are also highlighted. The book presents such microsystem-based products as important contributors to a sustainable economy. The recent research in this book focuses on the development of new micro and nano manufacturing platforms while integrating the different technologies to manufacture the micro and nano components in a high throughput and cost effective manner. The chapters contain original theoretical and applied research in the areas of micro- and nano-manufacturing that are related to process innovation, accuracy, and precision, throughput enhancement, material utilization, compact equipment development, environmental and life-cycle analysis, and predictive modeling of manufacturing processes with feature sizes less than one hundred micrometers.
HYBRID MICROMACHINING and MICROFABRICATION TECHNOLOGIES The book aims to provide a thorough understanding of numerous advanced hybrid micromachining and microfabrication techniques as well as future directions, providing researchers and engineers who work in hybrid micromachining with a much-appreciated orientation. The book is dedicated to advanced hybrid micromachining and microfabrication technologies by detailing principals, techniques, processes, conditions, research advances, research challenges, and opportunities for various types of advanced hybrid micromachining and microfabrication. It discusses the mechanisms of material removal supported by experimental validation. Constructional features of hybrid micromachining setup suitable for industrial micromachining applications are explained. Separate chapters are devoted to different advanced hybrid micromachining and microfabrication to design and development of micro-tools, which is one of the most vital components in advanced hybrid micromachining, and which can also be used for various micro and nano applications. Power supply, and other major factors which influence advanced hybrid micromachining processes, are covered and research findings concerning the improvement of machining accuracy and efficiency are reported.
Increased demand for and developments in micromanufacturing have created a need for a resource that covers both the science and technology of this rapidly growing area. With contributions from eminent professors and researchers actively engaged in teaching, research, and development, Micromanufacturing Processes details the basic principles, tools,