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Diagnose and Troubleshoot Problems in Chemical Process Equipment with This Updated Classic! Chemical engineers and plant operators can rely on the Third Edition of A Working Guide to Process Equipment for the latest diagnostic tips, practical examples, and detailed illustrations for pinpointing trouble and correcting problems in chemical process equipment. This updated classic contains new chapters on Control Valves, Cooling Towers, Waste Heat Boilers, Catalytic Effects, Fundamental Concepts of Process Equipment, and Process Safety. Filled with worked-out calculations, the book examines everything from trays, reboilers, instruments, air coolers, and steam turbines...to fired heaters, refrigeration systems, centrifugal pumps, separators, and compressors. The authors simplify complex issues and explain the technical issues needed to solve all kinds of equipment problems. Comprehensive and clear, the Third Edition of A Working Guide to Process Equipment features: Guidance on diagnosing and troubleshooting process equipment problems Explanations of how theory applies to real-world equipment operations Many useful tips, examples, illustrations, and worked-out calculations New to this edition: Control Valves, Cooling Towers, Waste Heat Boilers, Catalytic Effects, and Process Safety Inside this Renowned Guide to Solving Process Equipment Problems • Trays • Tower Pressure • Distillation Towers • Reboilers • Instruments • Packed Towers • Steam and Condensate Systems • Bubble Point and Dew Point • Steam Strippers • Draw-Off Nozzle Hydraulics • Pumparounds and Tower Heat Flows • Condensers and Tower Pressure Control • Air Coolers • Deaerators and Steam Systems • Vacuum Systems • Steam Turbines • Surface Condensers • Shell-and-Tube Heat Exchangers • Fire Heaters • Refrigeration Systems • Centrifugal Pumps • Separators • Compressors • Safety • Corrosion • Fluid Flow • Computer Modeling and Control • Field Troubleshooting Process Problems
Working Guide to Process Equipment, 2nd Ed. carefully and clearly explains all the basic technical issues that you need to know to trouble-shoot most process equipment problems. This guide contains a wealth of useful diagnostic tips, worked-out calculations, practical examples, and informative illustrations to help you quickly pinpoint trouble and repair typical malfunctions in: Trayed and packed distillation towers; Natural and forced reboilers; Partial and total condensers; Steam systems and deaerators; Vaccuum systems; Fired heaters; Shell and tube heat exchangers; Centrifugal compressors; Gas turbines and reciprocating engines; Centrifugal pumps and motor drivers. In no time at all, this essential problem-solving manual will become your most trusted on-the-job tool for dealing effectively with costly equipment malfunctions.
The latest methods for troubleshooting and maintaining process equipment Applicable to a broad range of technicians and industries and fully updated throughout, A Working Guide to Process Equipment, Fourth Edition, explains how to diagnose, troubleshoot, and correct problems with chemical and petroleum refining process equipment. Nine new chapters cover: Tray design details Shell-and-tube heat exchanger design details Relief valve system design Vapor lock and exchanger flooding in steam systems Steam generation operating and design details Wastewater strippers Thermodynamics -- how it applies to process equipment Centrifugal pumps -- reducing seal and bearing failures Hand calculations for distillation towers Vapor -- liquid equilibrium, absorption, and stripping calculations Filled with examples and illustrations, this practical resource demonstrates how theory applies to solving real-world plant operation problems. Selected hand calculation methods are also provided. Comprehensive coverage includes: Distillation Tower Trays * Tower Pressure Control * Distillation Towers * Reboilers * Tower Internals * Instruments * Packed Towers * Steam and Condensate Systems * Bubble Point and Dew Point * Steam Strippers * Draw-Off Nozzle Hydraulics * Pumparounds and Tower Heat Flows * Condensers and Tower Pressure Control * Air Coolers * Deaerators and Steam Systems * Steam Generation * Wastewater Strippers * Vacuum Systems * Steam Turbines * Surface Condensers * Shell-and-Tube Heat Exchangers * Fired Heaters * Refrigeration Systems * Cooling Water Systems * Catalytic Effects * Centrifugal Pumps * Control Valves * Separators * Centrifugal Compressors and Surge * Reciprocating Compressors * Corrosion * Fluid Flow in Pipes * Super-Fractionation Stage * Computer Control * Field Troubleshooting
Publisher's Note: Products purchased from Third Party sellers are not guaranteed by the publisher for quality, authenticity, or access to any online entitlements included with the product. The latest methods for troubleshooting and maintaining process equipment Applicable to a broad range of technicians and industries and fully updated throughout, A Working Guide to Process Equipment, Fourth Edition, explains how to diagnose, troubleshoot, and correct problems with chemical and petroleum refining process equipment. Nine new chapters cover: Tray design details Shell-and-tube heat exchanger design details Relief valve system design Vapor lock and exchanger flooding in steam systems Steam generation operating and design details Wastewater strippers Thermodynamics -- how it applies to process equipment Centrifugal pumps -- reducing seal and bearing failures Hand calculations for distillation towers Vapor -- liquid equilibrium, absorption, and stripping calculations Filled with examples and illustrations, this practical resource demonstrates how theory applies to solving real-world plant operation problems. Selected hand calculation methods are also provided. Comprehensive coverage includes: Distillation Tower Trays * Tower Pressure Control * Distillation Towers * Reboilers * Tower Internals * Instruments * Packed Towers * Steam and Condensate Systems * Bubble Point and Dew Point * Steam Strippers * Draw-Off Nozzle Hydraulics * Pumparounds and Tower Heat Flows * Condensers and Tower Pressure Control * Air Coolers * Deaerators and Steam Systems * Steam Generation * Wastewater Strippers * Vacuum Systems * Steam Turbines* Surface Condensers * Shell-and-Tube Heat Exchangers * Fired Heaters * Refrigeration Systems * Cooling Water Systems * Catalytic Effects * Centrifugal Pumps * Control Valves * Separators * Centrifugal Compressors and Surge * Reciprocating Compressors * Corrosion * Fluid Flow in Pipes * Super-Fractionation Stage * Computer Control * Field Troubleshooting
Fractionators, separators and accumulators, cooling towers, gas treating, blending, troubleshooting field cases, gas solubility, and density of irregular solids * Hundreds of common sense techniques, shortcuts, and calculations.
Vacuum systems are in wide spread use in the petrochemical plants, petroleum refineries and power generation plants. The existing texts on this subject are theoretical in nature and only deal with how the equipment functions when in good mechanical conditions, from the viewpoint of the equipment vendor. Also, the existing texts fail to consider the interaction of the vacuum system with the process equipment it serves and the variability of the motive steam conditions, change in cooling water temperature condenser fouling and erosion of the ejectors. Here are some of the many questions answered in this groundbreaking volume: Why does my first stage jet make a surging sound during hot weather? Why does the vacuum suddenly break? I've seen moisture condensing on the jet's body! What’s causing that? Why do I have to steam-out the drain legs from our condensers? Superheated steam is making our vacuum worse. Is this normal? How can I locate and measure air leaks? Reducing the steam pressure to my jets improves vacuum. But why? I can't pull the pre-condenser bundle. The shell side is fouling. What should I do? We're not getting our normal horsepower from our steam turbine. Could this be a jet problem? Raising the seal drum level improves vacuum! Is there an explanation for this? Our turbine exhaust steam pressure to our surface condenser has doubled in the last two years. What should we do? Restricting cooling water flow from our elevated condensers improves vacuum! Is this possible? What's a converging-diverging ejector all about? What's the difference between a barometric condenser and a surface condenser? Which is better?
A Simple Mindset Tweak Will Change Your Life. After a fifteen-year nightmare operating a stagnant service business, Sam Carpenter developed a down-to-earth methodology that knocked his routine eighty-hour workweek down to a single hour—while multiplying his bottom-line income more than twenty-fold. In Work the System, Carpenter reveals a profound insight and the exact uncomplicated, mechanical steps he took to turn his business and life around without turning it upside down. Once you “get” this new vision, success and serenity will come quickly. You will learn to: • Make a simple perception adjustment that will change your life forever. • See your world as a logical collection of linear systems that you can control. • Manage the systems that produce results in your business and your life. • Stop fire-killing. Become a fire-control specialist! • Maximize profit, create client loyalty, and develop enthusiastic employees who respect you. • Identify insidious “errors of omission.” • Maximize your biological and mechanical “prime time” so that you are working at optimum efficiency. • Design the life you want—and then, in the real world, quickly create it! You can keep doing what you have always done, and continue getting mediocre, unsatisfactory results. Or you can find the peace and freedom you’ve always wanted by transforming your business or corporate department into a finely tuned machine that runs on autopilot!
Process Equipment and Plant Design: Principles and Practices takes a holistic approach towards process design in the chemical engineering industry, dealing with the design of individual process equipment and its configuration as a complete functional system. Chapters cover typical heat and mass transfer systems and equipment included in a chemical engineering curriculum, such as heat exchangers, heat exchanger networks, evaporators, distillation, absorption, adsorption, reactors and more. The authors expand on additional topics such as industrial cooling systems, extraction, and topics on process utilities, piping and hydraulics, including instrumentation and safety basics that supplement the equipment design procedure and help to arrive at a complete plant design. The chapters are arranged in sections pertaining to heat and mass transfer processes, reacting systems, plant hydraulics and process vessels, plant auxiliaries, and engineered safety as well as a separate chapter showcasing examples of process design in complete plants. This comprehensive reference bridges the gap between industry and academia, while exploring best practices in design, including relevant theories in process design making this a valuable primer for fresh graduates and professionals working on design projects in the industry. - Serves as a consolidated resource for process and plant design, including process utilities and engineered safety - Bridges the gap between industry and academia by including practices in design and summarizing relevant theories - Presents design solutions as a complete functional system and not merely the design of major equipment - Provides design procedures as pseudo-code/flow-chart, along with practical considerations
The Leading Integrated Chemical Process Design Guide: Now with New Problems, New Projects, and More More than ever, effective design is the focal point of sound chemical engineering. Analysis, Synthesis, and Design of Chemical Processes, Third Edition, presents design as a creative process that integrates both the big picture and the small details–and knows which to stress when, and why. Realistic from start to finish, this book moves readers beyond classroom exercises into open-ended, real-world process problem solving. The authors introduce integrated techniques for every facet of the discipline, from finance to operations, new plant design to existing process optimization. This fully updated Third Edition presents entirely new problems at the end of every chapter. It also adds extensive coverage of batch process design, including realistic examples of equipment sizing for batch sequencing; batch scheduling for multi-product plants; improving production via intermediate storage and parallel equipment; and new optimization techniques specifically for batch processes. Coverage includes Conceptualizing and analyzing chemical processes: flow diagrams, tracing, process conditions, and more Chemical process economics: analyzing capital and manufacturing costs, and predicting or assessing profitability Synthesizing and optimizing chemical processing: experience-based principles, BFD/PFD, simulations, and more Analyzing process performance via I/O models, performance curves, and other tools Process troubleshooting and “debottlenecking” Chemical engineering design and society: ethics, professionalism, health, safety, and new “green engineering” techniques Participating successfully in chemical engineering design teams Analysis, Synthesis, and Design of Chemical Processes, Third Edition, draws on nearly 35 years of innovative chemical engineering instruction at West Virginia University. It includes suggested curricula for both single-semester and year-long design courses; case studies and design projects with practical applications; and appendixes with current equipment cost data and preliminary design information for eleven chemical processes–including seven brand new to this edition.
Chemical Engineering Design, Second Edition, deals with the application of chemical engineering principles to the design of chemical processes and equipment. Revised throughout, this edition has been specifically developed for the U.S. market. It provides the latest US codes and standards, including API, ASME and ISA design codes and ANSI standards. It contains new discussions of conceptual plant design, flowsheet development, and revamp design; extended coverage of capital cost estimation, process costing, and economics; and new chapters on equipment selection, reactor design, and solids handling processes. A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data, and Excel spreadsheet calculations, plus over 150 Patent References for downloading from the companion website. Extensive instructor resources, including 1170 lecture slides and a fully worked solutions manual are available to adopting instructors. This text is designed for chemical and biochemical engineering students (senior undergraduate year, plus appropriate for capstone design courses where taken, plus graduates) and lecturers/tutors, and professionals in industry (chemical process, biochemical, pharmaceutical, petrochemical sectors). New to this edition: - Revised organization into Part I: Process Design, and Part II: Plant Design. The broad themes of Part I are flowsheet development, economic analysis, safety and environmental impact and optimization. Part II contains chapters on equipment design and selection that can be used as supplements to a lecture course or as essential references for students or practicing engineers working on design projects. - New discussion of conceptual plant design, flowsheet development and revamp design - Significantly increased coverage of capital cost estimation, process costing and economics - New chapters on equipment selection, reactor design and solids handling processes - New sections on fermentation, adsorption, membrane separations, ion exchange and chromatography - Increased coverage of batch processing, food, pharmaceutical and biological processes - All equipment chapters in Part II revised and updated with current information - Updated throughout for latest US codes and standards, including API, ASME and ISA design codes and ANSI standards - Additional worked examples and homework problems - The most complete and up to date coverage of equipment selection - 108 realistic commercial design projects from diverse industries - A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data and Excel spreadsheet calculations plus over 150 Patent References, for downloading from the companion website - Extensive instructor resources: 1170 lecture slides plus fully worked solutions manual available to adopting instructors