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Fatigue cracking is one of the primary modes of distress in asphalt pavements that has an important economic impact. Fatigue resistance characterization of an asphalt mixture is a complex issue due to: (i) composite nature of the material, (ii) gradation of aggregate particles, (iii) variation of asphalt film thickness, (iv) air voids distributions, (v) asphalt binder nonlinear viscoelastic behavior, (vi) effects of binder oxidative aging as a function of time, and (vii) micro crack healing during rest periods. Different methods to assess fatigue cracking in asphalt materials are available in the literature. However, there is no methodology to characterize fatigue cracking behavior of asphalt materials that is independent of the mode of loading (controlled-strain or controlled-stress). The objective of this research is to develop a new methodology to characterize fatigue cracking of the fine aggregate matrix (FAM) portion of asphalt mixtures using dynamic mechanical analyses (DMA). This is accomplished through different, but related, approaches. The first approach relies on identifying the various mechanisms of energy dissipation during fatigue cracking that are manifested in: (i) nonlinear viscoelastic deformation, (ii) fracture, and (iii) permanent deformation. Energy indices were derived to quantify each of these energy dissipation mechanisms and to quantify fatigue cracking irrespective of the mode of loading. The first outcome of the approach is a fatigue damage parameter (crack growth index) that provides comparable results for a given material even when tested under different modes of loading and different load (strain or stress) amplitudes. The developed fatigue characterization method has a lower coefficient of variation when compared to conventional parameters (number of load cycles to failure or cumulative dissipated energy). The crack growth index parameter was also qualitatively and quantitatively compared to three dissipated energy methods available in the literature. The second outcome of this research is a constitutive model that can describe both asphalt mixtures' nonlinear viscoelastic response and fatigue damage in one formulation. Nonlinear viscoelastic as well as damage parameters were obtained for both modes of loading. This second approach has the advantage that the constitutive model can be implemented in a numerical framework to describe the response of asphalt mixtures under various boundary conditions.
Fatigue cracking and moisture damage are two important modes of distresses in asphalt pavements. Recently, the Dynamic Mechanical Analyzer (DMA) was used to characterize fatigue cracking and evaluate the effects of moisture damage on the Fine Aggregate Matrix (FAM) portion of asphalt mixtures. The FAM specimens should be properly fabricated to represent the composition and structure of the fine portion of the mixture. The objective of the first phase of this study was to develop a standard test procedure for preparing FAM specimens such that it is representative of the mixture. The method consists of preparing loose full asphalt mixtures and sieving through different sizes. Then, the ignition oven was used to determine the binder content associated with the small size materials (passing on sieve #16). Sieve #16 is used to separate fine aggregates from the coarse aggregates. The applicability of this new method will be evaluated using a number of asphalt mixtures. The objective of the second phase of this study was to develop software to analyze the data from DMA test. Such software will enable engineers and researchers to perform the complex analysis in very short time. This is Microsoft Windows ® based software, executable in any hardware configuration under this operational system.
Introduction -- Objectives and summary -- Theoretical background -- Test methods -- Materials and specimen fabrication -- Uniaxial testing -- Determination of viscoelastic properties from IDT test -- Development of a simple performance test and validation -- Conclusions and recommendations -- Implementation and technology transfer plan -- References -- Appendices.
Fatigue cracking is a significant form of pavement distress in flexible pavements. The properties of the sand-asphalt mortars or fine aggregate matrix (FAM) can be used to characterize the evolution of fatigue crack growth and self-healing in asphalt mixtures. This study compares the internal microstructure of the mortar within a full asphalt mixture to the internal microstructure of the FAM specimen. This study also conducts a limited evaluation of the influence of mixture properties and methods of compaction on the engineering properties of the FAM specimens. The results from this study, although limited in number, indicate that in most cases the SGC compacted FAM specimen had a microstructure that most closely resembled the microstructure of the mortar within a full asphalt mixture. Another finding from this study was that, at a given level of damage, the healing characteristic of the three different types of FAM mixes was not significantly different. This indicates that the healing rate is mostly dictated by the type of binder and not significantly influenced by the gradation or binder content, as long as the volumetric distribution of the mastic was the same. In other words, the inherent healing characteristics of the asphalt binder plays a more significant role relative to other properties (e.g. volumetrics) in the overall fatigue cracking resistance of the asphalt mixture.
Fatigue cracking in asphalt concrete (AC) is of immense importance to pavement design and analysis because it is one of the most important forms of distress that can lead to structural failure in pavement. Once started, these types of cracks can be combined with other environmental factors leading to detrimental effects such as faster rates of pavement deterioration and shortened pavement life and functionality. Currently AASHTO TP101, also known as linear amplitude sweep (LAS) specification, is being widely used to evaluate the ability of an asphalt binder to resist fatigue. The LAS method, although mechanistic in its approach, has certain drawbacks. First, the test is performed on an aged 2-mm thick binder sample, which in reality may never exist in the AC where there is a varying non-uniform thickness of the binder across the components of the AC. Secondly, the test methodology predicts an increased fatigue resistance at lower strain levels of load when the binder ages. This is in contrast to the general belief among researchers that aging is one of the primary contributors to the acceleration of pavement cracking. This study aims to evaluate fatigue resistance in a more realistic approach that is more likely to exist in AC by incorporating sand asphalt mixtures. First, the linear viscoelastic properties of binder and sand asphalt mixture samples were evaluated to obtain the material properties under the influence of aging. Later, the fatigue tests on the sand asphalt mixture were investigated to understand the influence of a thin film of binder on the fatigue resistance. It was observed that based energy dissipation criterion for the binder evaluated a reasonable estimate for fatigue damage at relatively lower temperatures, but was limited to capture the influence of aging. Moreover, it was observed that fatigue testing on a binder at an intermediate temperature of 25 °C could cause edge effects to dominate as seen in the plateau regime for the phase angle in the time sweep tests. In order to overcome the edge effects in the binder LAS tests, the sand asphalt mixture testing was used for analyzing the binder fatigue resistance. Sand asphalt mixture testing could capture the microcracking and macrocracking phases more distinctively when compared to binder testing. In the case of pressure aging vessel (PAV) aged samples, it was observed that the macrocracking phase disappeared and was replaced by sudden changes in the material properties, indicating that the PAV aged mixture was more susceptible to fatigue cracking. By using the simplified viscoelastic continuum damage approach, the fatigue resistance of the binder and sand asphalt mixture was evaluated. The sand asphalt mixture testing was better to capture the influence of aging and changes in the microstructure during fatigue in comparison to binder fatigue tests..
Asphalt composites are used to construct 90% of roads in the United States. These composites consist of asphalt binder, which is a product of the refinery process of oil, aggregates, and air voids. Fatigue cracking is one of the most important distresses that causes damage in asphalt pavements. However, there is still a gap in the understanding of the fatigue process of asphalt composites, such as the influence of material properties on this phenomenon and how the material microstructure changes as a result of fatigue damage. This study focuses on the results of two experiments that were performed on asphalt composites to better understand phenomena related to fatigue cracking: nano-mechanical characterization of the properties of the asphalt composite material and X-ray Computed Tomography nondestructive imaging of damage in the microstructure. These experimental measurements were performed on specimens that are first damaged in the Dynamic Mechanical Analyzer (DMA). The DMA is a tool commonly used for the characterization of fatigue cracking. This test method applies cyclic loads on asphalt composites, damaging them, and in the process determines the viscoelastic properties of the composite throughout the test. The nano-mechanical characterization experiment gives valuable results of the elastic modulus and hardness of the aggregate, binder, and the aggregate-binder interface that can be used to characterize different binder and aggregate combinations. The nanoindentation experiment successfully measured interface properties in the mix. The interface has elastic modulus and hardness values greater than the binder but smaller than the aggregate. This demonstrates that an interaction between these two phases creates a dissimilar phase between the two. The second experiment using X-ray CT gives measurements that are indicative of the influences of fatigue damage on micro-level changes in the material microstructure. The results of this experiment revealed important changes regarding the nature of fatigue damage and its relationship to changes in the geometry of air voids and cracks in asphalt composites. The X-ray CT experiment measured size and shape parameters of air voids at 20 microns/pixel resolution at different damage levels. These results illustrated that reduction in bonding strength in the binder is involved in failure in the mix and thus fatigue cracking is not solely responsible for failure. This conclusion is made based on the results not showing a statistically significant change in air void shape and size parameters with increased damage. This is illustrated by viewing changes in the air void structure within the mix, there is no evidence of crack propagation, or drastic changes in the shape, size, or volume of air voids within the mix. The electronic version of this dissertation is accessible from http://hdl.handle.net/1969.1/149446
The main objective of this project was to develop and verify the overlay tester (OT) based fatigue cracking prediction approach in which the OT is used to determine fracture properties (A and n) of hot-mix asphalt (HMA) mixtures. This approach was developed based on fracture mechanics. However, not only was the fatigue crack propagation characterized by Paris' law fracture concepts, but the crack initiation described by traditional fatigue model was also included in this approach. In this approach, the fundamental HMA fracture properties (A and n) were used to estimate fatigue life of asphalt pavements including crack initiation and crack propagation.
Performance characteristics of bituminous mixtures play the most influential role in designing flexible pavement. These asphaltic mixtures can be considered as heterogeneous mixtures which composed of two primary components: fine aggregate matrix (FAM) phase and aggregate phase. The FAM phase acts as a critical phase in evaluating the performance characteristics including viscoelastic, fatigue damage, and permanent deformation characteristics of entire asphalt mixtures. This study evaluates the viscoelastic, fatigue damage and permanent deformation characteristics of bituminous mixtures containing 65% reclaimed asphalt pavement (RAP) by performing oscillatory torsional shear tests of cylindrical bars of FAM using a dynamic mechanical analyzer. Moreover, this study investigates a linkage between performance characteristics of asphalt concrete (AC) mixture and its corresponding FAM phase. To meet the objectives of this study, laboratory tests were performed for several FAM mixtures with 65% reclaimed asphalt pavement and different types of rejuvenators and one warm mix asphalt (WMA) additive. Test results were then analyzed using viscoelastic theories and fatigue prediction models based on continuum damage mechanics. Furthermore, obtained laboratory test results were compared with corresponding test results of asphalt concrete mixtures. The test results indicated that rejuvenators change properties and performance behavior related to fatigue damage and permanent deformation of high reclaimed asphalt pavement mixtures. In addition, test results of FAM phase were generally linked well with asphalt concrete mixture test results, and they vividly depicted that FAM phase could provide core information to predict the behavior of the asphalt concrete mixture.
Fatigue cracking is one of the most common distresses of asphalt pavements, whereas healing is a counter process to cracking which alleviates cracking damage and extends fatigue life of asphalt pavements. Most of existing methods to characterize fatigue cracking and healing are generally empirical or phenomenological in nature, which does not satisfy the need to develop mechanistic-based pavement design methods. The objective of this study is to characterize fatigue cracking and healing of asphalt mixtures using an energy-based mechanistic approach. A controlled-strain repeated direct tension (RDT) test is selected to generate both fatigue cracking and permanent deformation in an asphalt mixture specimen. Fatigue cracking is separated from permanent deformation from a mechanical viewpoint. The development of fatigue cracking is described by the evolution of the damage density and the increase of the average crack size with the increase of loading cycles. A creep and step-loading recovery (CSR) test is designed to measure the internal stress in the recovery phase of an asphalt mixture specimen. The internal stress and the strain measured in the recovery phase are used to conduct the mechanistic analysis of recovery and healing of the asphalt mixture specimen. Then healing is described using the decrease of the damage density and average crack size with time. Different types of asphalt mixtures produce distinctly different fatigue cracking and healing characteristics. The effect of mixture composition, temperature, and aging are evaluated using the approach above. The entire series of tests for fatigue, permanent deformation and healing can be completed in one day, with the healing part requiring only a matter of minutes. The methods proposed in this study characterize fatigue cracking and healing of asphalt mixtures using its essential cause and effect relationship.