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A Systems Approach to AMT Development is part of the Advanced Manufacturing Series edited by Professor Pham of the University of Wales, College of Cardiff. Its subject is the acquisition of Advanced Manufacturing Technology (AMT) and its introduction into a production environment. The topic is approached from various aspects such as long-term future performance which is closely related to pay back periods. The authors point out the significance impact which the introduction of AMT has made to international competitiveness. There is also discussing of the importance of learning curve modelling. A Systems Approach to AMT Deployment is firmly based on the author's experience of working with a variety of industries.
In order to compete in an increasingly demanding market, many manufacturing companies have to redesign or restructure their manufacturing systems so that a set of coherent manufacturing strategies can be supported. So this book aims to provide a comprehensive treatment of manufacturing strategy analysis (MSA) and manufacturing systems design (MSD). The strategic concerns of manufacturing are linked to subsequent manufacturing systems design activities through the use of an effective MSA/MSD interface. Topics include: A structured approach to formulating manufacturing strategies; A set of linking processes to translate MSA concerns into relevant MSD action plans; Case studies. This book is intended to help graduates and industry-based professionals to make more informed decisions when working on system-design or redesign projects.
Although the tenn quality does not have a precise and universally accepted definition, its meaning is generally well understood: quality is what makes the difference between success and failure in a competitive world. Given the importance of quality, there is a need for effective quality systems to ensure that the highest quality is achieved within given constraints on human, material or financial resources. This book discusses Intelligent Quality Systems, that is quality systems employing techniques from the field of Artificial Intelligence (AI). The book focuses on two popular AI techniques, expert or knowledge-based systems and neural networks. Expert systems encapsulate human expertise for solving difficult problems. Neural networks have the ability to learn problem solving from examples. The aim of the book is to illustrate applications of these techniques to the design and operation of effective quality systems. The book comprises 8 chapters. Chapter 1 provides an introduction to quality control and a general discussion of possible AI-based quality systems. Chapter 2 gives technical information on the key AI techniques of expert systems and neural networks. The use of these techniques, singly and in a combined hybrid fonn, to realise intelligent Statistical Process Control (SPC) systems for quality improvement is the subject of Chapters 3-5. Chapter 6 covers experimental design and the Taguchi method which is an effective technique for designing quality into a product or process. The application of expert systems and neural networks to facilitate experimental design is described in this chapter.
Modem manufacturing systems involve many processes and operations that can be monitored and controlled at several levels of intelligence. At the highest level there is a computer that supervises the various manufacturing functions, whereas at the lowest level there are stand alone computer controlled systems of manufacturing processes and robotic cells. Until recenty computer-aided manufacturing systems constituted isolated "islands" of automation, each oriented to a particular application, but present day systems offer integrated approaches to manufacturing and enterprise operations. These modem systems, known as computer-integrated manufacturing (CIM) systems, can easily meet the current performance and manufacturing competitiveness requirements under strong environmental changes. CIM systems are much of a challenge, and imply a systemic approach to the design and operation of a manufacturing enterprise. Actualy, a CIM system must take into account in a unified way the following three views : the user view, the technology view, and the enterprise view. This means that CIM includes both the engineering and enterprise planning and control activities, as well as the information flow activities across all the stages of the system.
This volume represents the state-of-the-art knowledge in the area of production and manufacturing engineering and management. The contributions cover such themes as design for manufacture, AMT, manufacturing systems, knowledge-based systems. The text is interspersed with real-life industrial case study experiences, so making explicit the relevance of these research findings to the improvementof current industrial practice.
An overview of the latest advances in manufacturing In manufacturing, staying up to date with the newest technology has a direct impact on the bottom line. To this end, Advances in Manufacturing Technology XV provides an invaluable resource: papers presented at the 15th National Conference on Manufacturing Research, highlighting the latest findings and ongoing work of the world's leading labs. Showcasing innovation in efficiency, speed, safety, capability, and much more, these works represent the forefront of manufacturing today.
Having edited "Journal of Materials Processing Technology" (previously entitled "Journal of Mechanical Working Technology") for close on 25 years, I have seen the many dramatic changes that have occurred in the materials processing field. Long gone are the days when the only "materials processing" carried out was virtually the forming of conventional metals and alloys, and when the development of a new product or process in a great number of cases called for several months of repetitive trial-and-error,' with many (mostly intuition- or experience-based) expensive and time-consuming modifications being made to the dies, until success was achieved. Even when a 'successful' product was formed, its mechanical properties, in terms of springback and dimensional accuracy, thickness variations, residual stresses, surface finish, etc. , remained to be determined. Bulk-forming operations usually required expensive machining to be carried out on the product to impart the required dimensional accuracy and surface fmish. Over the years, the experience-based craft of metal forming has given way to the science of materials processing. With the use of the computer, forming operations can be simulated with accuracy, to determine the best forming route and the associated forming loads and die stresses, and to predict the mechanical properties of the formed product, even down to its surface texture.
In todays industries, New Product Development (NPD) is often the focal point of competition. Companies that are able effectively to develop, produce and introduce new products are the key competitors in markets where variety and time-to-market play an increasingly important role. This examination into the organisation of Integrated Product Development aims to answer the question: Which integration mechanisms lead to effective co-ordination and overlap of New Product Development activities in which situations? The mechanisms, strat egies and goals, knowledge and skills, and organisational arrangements are presented, and their impact on the results of NPD projects and relationships is discussed. An in-depth understanding of the background and theory is provided, using detailed case s tudies to illustrate both the human and organisational issues in practice.
Parallel Kinematic Machines (PKMs) are one of the most radical innovations in production equipment. They attempt to combine the dexterity of robots with the accuracy of machine tools to respond to several industrial needs. This book contains the proceedings of the first European-American Forum on Parallel Kinematic Machines, held in Milan, Italy from 31 August - 1 September 1998. The Forum was established to provide institutions, technology suppliers and industrial end users with an improved understanding of the real advantages to be gained from using PKMs. This book contributes to a mid-term strategy oriented to reduce time to market and costs, improve production flexibility and minimize environmental impacts to increase worldwide competitiveness. In particular the authors focus on enabling technologies and emerging concepts for future manufacturing applications of PKMs. Topics include: Current status of PKM R&D in Europe, the USA and Asia. Industrial requirements, roadblocks and application opportunities. Research issues and possibilities. Industrial applications and requirements.
Modern manufacturing systems involve many processes and operations at various hierarchical levels of decision, control and execution. New applications for systems are arising from the synergy of machines, tools, robots and computers with management and information technologies. Novel systems are designed and put into operation to manufacture old and new high-quality products with speed, accuracy and economy. This book contains over thirty papers that examine state-of-the-art and how-to-do issues, as well as new solutions. Topics covered include: Process planning/scheduling and machine-cell design Process monitoring, inspection, diagnosis and maintenance Forecasting, optimization and control Design and control of robotic automated crane systems Applications: including laser material processing, stereolithography systems, alimentary pasta processes and automated/robotic road construction and maintenance. The book explores key elements and critical factors, presents new results and tools that are applicable to real situations.