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This book covers machining simulations using advanced nonlinear finite element analysis (FEA) methodologies coupled with CAD-based techniques. The content increases awareness about the possibilities to reduce the actual experimental work via experimentally validated simulations using nonlinear finite element analysis.
Finite Element Method in Machining Processes provides a concise study on the way the Finite Element Method (FEM) is used in the case of manufacturing processes, primarily in machining. The basics of this kind of modeling are detailed to create a reference that will provide guidelines for those who start to study this method now, but also for scientists already involved in FEM and want to expand their research. A discussion on FEM, formulations, and techniques currently in use is followed up by machining case studies. Orthogonal cutting, oblique cutting, 3D simulations for turning and milling, grinding, and state-of-the-art topics such as high speed machining and micromachining are explained with relevant examples. This is all supported by a literature review and a reference list for further study. As FEM is a key method for researchers in the manufacturing and especially in the machining sector, Finite Element Method in Machining Processes is a key reference for students studying manufacturing processes but also for industry professionals.
The Springer Reference Work Handbook of Manufacturing Engineering and Technology provides overviews and in-depth and authoritative analyses on the basic and cutting-edge manufacturing technologies and sciences across a broad spectrum of areas. These topics are commonly encountered in industries as well as in academia. Manufacturing engineering curricula across universities are now essential topics covered in major universities worldwide.
Designed for a one-semester course in Finite Element Method, this compact and well-organized text presents FEM as a tool to find approximate solutions to differential equations. This provides the student a better perspective on the technique and its wide range of applications. This approach reflects the current trend as the present-day applications range from structures to biomechanics to electromagnetics, unlike in conventional texts that view FEM primarily as an extension of matrix methods of structural analysis. After an introduction and a review of mathematical preliminaries, the book gives a detailed discussion on FEM as a technique for solving differential equations and variational formulation of FEM. This is followed by a lucid presentation of one-dimensional and two-dimensional finite elements and finite element formulation for dynamics. The book concludes with some case studies that focus on industrial problems and Appendices that include mini-project topics based on near-real-life problems. Postgraduate/Senior undergraduate students of civil, mechanical and aeronautical engineering will find this text extremely useful; it will also appeal to the practising engineers and the teaching community.
The role of manufacturing in a country’s economy and societal development has long been established through their wealth generating capabilities. To enhance and widen our knowledge of materials and to increase innovation and responsiveness to ever-increasing international needs, more in-depth studies of functionally graded materials/tailor-made materials, recent advancements in manufacturing processes and new design philosophies are needed at present. The objective of this volume is to bring together experts from academic institutions, industries and research organizations and professional engineers for sharing of knowledge, expertise and experience in the emerging trends related to design, advanced materials processing and characterization, and advanced manufacturing processes.
A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.
Engineering and design are often a necessary steps for an industry to become effective. Industry modeling can help to bridge the communication gap among engineers and system designers. Dynamic Methods and Process Advancements in Mechanical, Manufacturing, and Materials Engineering examines the principles of physics and materials science for analysis, design, manufacturing and maintenance of mechanical equipments and systems. Targeting researchers, practitioners, and academicians, this volume promotes innovative findings in mechanical, manufacturing and materials engineering.
Developed from the authors, combined total of 50 years undergraduate and graduate teaching experience, this book presents the finite element method formulated as a general-purpose numerical procedure for solving engineering problems governed by partial differential equations. Focusing on the formulation and application of the finite element method through the integration of finite element theory, code development, and software application, the book is both introductory and self-contained, as well as being a hands-on experience for any student. This authoritative text on Finite Elements: Adopts a generic approach to the subject, and is not application specific In conjunction with a web-based chapter, it integrates code development, theory, and application in one book Provides an accompanying Web site that includes ABAQUS Student Edition, Matlab data and programs, and instructor resources Contains a comprehensive set of homework problems at the end of each chapter Produces a practical, meaningful course for both lecturers, planning a finite element module, and for students using the text in private study. Accompanied by a book companion website housing supplementary material that can be found at http://www.wileyeurope.com/college/Fish A First Course in Finite Elements is the ideal practical introductory course for junior and senior undergraduate students from a variety of science and engineering disciplines. The accompanying advanced topics at the end of each chapter also make it suitable for courses at graduate level, as well as for practitioners who need to attain or refresh their knowledge of finite elements through private study.
A comprehensive text, combining all important concepts and topics of Electrical Machines and featuring exhaustive simulation models based on MATLAB/Simulink Electrical Machine Fundamentals with Numerical Simulation using MATLAB/Simulink provides readers with a basic understanding of all key concepts related to electrical machines (including working principles, equivalent circuit, and analysis). It elaborates the fundamentals and offers numerical problems for students to work through. Uniquely, this text includes simulation models of every type of machine described in the book, enabling students to design and analyse machines on their own. Unlike other books on the subject, this book meets all the needs of students in electrical machine courses. It balances analytical treatment, physical explanation, and hands-on examples and models with a range of difficulty levels. The authors present complex ideas in simple, easy-to-understand language, allowing students in all engineering disciplines to build a solid foundation in the principles of electrical machines. This book: Includes clear elaboration of fundamental concepts in the area of electrical machines, using simple language for optimal and enhanced learning Provides wide coverage of topics, aligning with the electrical machines syllabi of most international universities Contains extensive numerical problems and offers MATLAB/Simulink simulation models for the covered machine types Describes MATLAB/Simulink modelling procedure and introduces the modelling environment to novices Covers magnetic circuits, transformers, rotating machines, DC machines, electric vehicle motors, multiphase machine concept, winding design and details, finite element analysis, and more Electrical Machine Fundamentals with Numerical Simulation using MATLAB/Simulink is a well-balanced textbook perfect for undergraduate students in all engineering majors. Additionally, its comprehensive treatment of electrical machines makes it suitable as a reference for researchers in the field.
Highlights of the book: Discussion about all the fields of Computer Aided Engineering, Finite Element Analysis Sharing of worldwide experience by more than 10 working professionals Emphasis on Practical usuage and minimum mathematics Simple language, more than 1000 colour images International quality printing on specially imported paper Why this book has been written ... FEA is gaining popularity day by day & is a sought after dream career for mechanical engineers. Enthusiastic engineers and managers who want to refresh or update the knowledge on FEA are encountered with volume of published books. Often professionals realize that they are not in touch with theoretical concepts as being pre-requisite and find it too mathematical and Hi-Fi. Many a times these books just end up being decoration in their book shelves ... All the authors of this book are from IIT€™s & IISc and after joining the industry realized gap between university education and the practical FEA. Over the years they learned it via interaction with experts from international community, sharing experience with each other and hard route of trial & error method. The basic aim of this book is to share the knowledge & practices used in the industry with experienced and in particular beginners so as to reduce the learning curve & avoid reinvention of the cycle. Emphasis is on simple language, practical usage, minimum mathematics & no pre-requisites. All basic concepts of engineering are included as & where it is required. It is hoped that this book would be helpful to beginners, experienced users, managers, group leaders and as additional reading material for university courses.