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Plastics are the most important class of packaging materials. This successful handbook, now in its second edition, covers all important aspects of plastic packaging and the interdisciplinary knowledge needed by food chemists, pharmaceutical chemists, food technologists, materials scientists, process engineers, and product developers alike. This is an indispensable resource in the search for the optimal plastic packaging. Materials characteristics, additives and their effects, mass transport phenomena, quality assurance, and recent regulatory requirements from FDA and European Commission are covered in detail with ample data.
This book provides a clear and understandable text for users and developers of advanced engineered materials, particularly in the area of thin films, and addresses fundamentals of modifying the optical, electrical, photo-electric, triboligical, and corrosion resistance of solid surfaces and adding functionality to solids by engineering their surface, structure, and electronic, magnetic and optical structure. Thin film applications are emphasized. Through the inclusion of multiple clear examples of the technologies, how to use them,and the synthesis processes involved, the reader will gain a deep understanding of the purpose, goals, and methodology of surface engineering and engineered materials. Virtually every advance in thin film, energy, medical, tribological materials technologies has resulted from surface engineering and engineered materials. Surface engineering involves structures and compositions not found naturally in solids and is used to modify the surface properties of solids and involves application of thin film coatings, surface functionalization and activation, and plasma treatment. Engineered materials are the future of thin film technology. Engineered structures such as superlattices, nanolaminates, nanotubes, nanocomposites, smart materials, photonic bandgap materials, metamaterials, molecularly doped polymers and structured materials all have the capacity to expand and increase the functionality of thin films and coatings used in a variety of applications and provide new applications. New advanced deposition processes and hybrid processes are being used and developed to deposit advanced thin film materials and structures not possible with conventional techniques a decade ago. Properties can now be engineered into thin films that achieve performance not possible a decade ago.
A single-volume resource featuring state-of-the art reviews of key elements of the roll-to-roll manufacturing processing methodology Roll-to-roll (R2R) manufacturing is an important manufacturing technology platform used extensively for mass-producing a host of film-type products in several traditional industries such as printing, silver-halide photography, and paper. Over the last two decades, some of the methodologies and know-how of R2R manufacturing have been extended and adapted in many new technology areas, including microelectronics, display, photovoltaics, and microfluidics. This comprehensive book presents the state-of-the-art unit operations of the R2R manufacturing technology, providing a practical resource for scientists, engineers, and practitioners not familiar with the fundamentals of R2R technology. Roll-to-Roll Manufacturing: Process Elements and Recent Advances reviews new developments in areas such as flexible glass, display, and photovoltaics and covers a number of process innovations implemented recently to extend and improve the capabilities of traditional R2R lines. It covers such topics as: coating and solidification processes, in-line vacuum deposition, drying, web handling and winding, polymer film substrates, novel hybrid composite films, flexible solar cells and more. Additionally, this book: Examines key elements (unit operations) of the R2R technology, and discusses how these elements are utilized and integrated to achieve desired process efficiencies in a host of applications. Illustrates several established and novel application areas where R2R processing is utilized in current or future products. Discusses process design methodology and key advantages of R2R manufacturing technology over batch or sheet-to-sheet operations. Roll-to-Roll Manufacturing: Process Elements and Recent Advances is an ideal book for undergraduate and graduate students in various science and engineering disciplines, as well as for scientists, engineers, and technical and business leaders associated in any way with the development, commercialization, and manufacture of a variety of film products.
Organic photovoltaics (OPV) are a new generation of solar cells with the potential to offer very short energy pay back times, mechanical flexibility and significantly lower production costs compared to traditional crystalline photovoltaic systems. A weakness of OPV is their comparative instability during operation and this is a critical area of research towards the successful development and commercialization of these 3rd generation solar cells. Covering both small molecule and polymer solar cells, Stability and Degradation of Organic and Polymer Solar Cells summarizes the state of the art understanding of stability and provides a detailed analysis of the mechanisms by which degradation occurs. Following an introductory chapter which compares different photovoltaic technologies, the book focuses on OPV degradation, discussing the origin and characterization of the instability and describing measures for extending the duration of operation. Topics covered include: Chemical and physical probes for studying degradation Imaging techniques Photochemical stability of OPV materials Degradation mechanisms Testing methods Barrier technology and applications Stability and Degradation of Organic and Polymer Solar Cells is an essential reference source for researchers in academia and industry, engineers and manufacturers working on OPV design, development and implementation.
Praise for prior editions "an excellent treatise of thin film coatings, explaining how to produce all sorts of different filters selected according to the function they are required to play... an indispensable text for every filter manufacturer and user and an excellent guide for students." ―Contemporary Physics "essential reading for all those involved in the design, manufacture, and application of optical coatings" ―Materials World "a must-have addition to the library of any optical thin-film theorist or practitioner" ―SVC News This book is quite simply the Bible for the field of optical thin films. It gives the most complete introduction to thin film optical coatings addressed to manufacturers and users alike. This fifth edition offers a complete update on current design, manufacture, performance, and applications. New topics include absorbers and coherent perfect absorbers, photonic crystals, and metamaterials for optical coating. The author has also made substantial additions on scattering, composite materials, wire grid polarizers, laser damage, and applications. H. Angus Macleod is President of Thin Film Center Inc., in Tucson, Arizona, and Professor Emeritus of Optical Sciences Center at the University of Arizona. His professional honors include a Gold Medal from SPIE, the Esther Hoffman Beller Medal from the Optical Society of America, and the Nathaniel H. Sugerman Memorial Award from the Society of Vacuum Coaters.
Although ceramics have been known to mankind literally for millennia, research has never ceased. Apart from the classic uses as a bulk material in pottery, construction, and decoration, the latter half of the twentieth century saw an explosive growth of application fields, such as electrical and thermal insulators, wear-resistant bearings, surface coatings, lightweight armour, or aerospace materials. In addition to plain, hard solids, modern ceramics come in many new guises such as fabrics, ultrathin films, microstructures and hybrid composites. Built on the solid foundations laid down by the 20-volume series Materials Science and Technology, Ceramics Science and Technology picks out this exciting material class and illuminates it from all sides. Materials scientists, engineers, chemists, biochemists, physicists and medical researchers alike will find this work a treasure trove for a wide range of ceramics knowledge from theory and fundamentals to practical approaches and problem solutions.
Roll-to-roll vacuum deposition is the technology that applies an even coating to a flexible material that can be held on a roll and provides a much faster and cheaper method of bulk coating than deposition onto single pieces or non-flexible surfaces, such as glass. This technology has been used in industrial-scale applications for some time, including a wide range of metalized packaging (e.g. snack packets). Its potential as a high-speed, scalable process has seen an increasing range of new products emerging that employ this cost-effective technology: - solar energy products are moving from rigid panels onto flexible substrates, which are cheaper and more versatile - in a similar way, electronic circuit 'boards' can be produced on a flexible polymer, creating a new range of 'flexible electronics' products - flexible displays are another area of new technology in vacuum coating, with flexible display panels and light sources emerging Charles Bishop has written this book to meet the need he identified, as a trainer and consultant to the vacuum coatings industry, for a non-mathematical guide to the technologies, equipment, processes and applications of vacuum deposition. His book is aimed at a wide audience of engineers, technicians and production management. It also provides a guide to the subject for sectors in which vacuum deposition is a novel technology, such as solar energy and flexible electronics. - Bishop's non-mathematical explanation of vacuum deposition technologies will empower a wide range of technicians, production managers and engineers in related disciplines to improve performance and maximize productivity from vacuum coating systems - Provides the knowledge and understanding needed to specify systems more effectively and enhance the dialogue between non-specialists and suppliers / engineers - Provides those in the rapidly expanding fields of solar energy, display panels and flexible electronics with the know-how to unlock the potential of vacuum coating to transform their processes and products
The food packaging industry is experiencing one of the most relevant revolutions associated with the transition from fossil-based polymers to new materials of renewable origin. However, high production costs, low performance, and ethical issues still hinder the market penetration of bioplastics. Recently, coating technology was proposed as an additional strategy for achieving a more rational use of the materials used within the food packaging sector. According to the packaging optimization concept, the use of multifunctional thin layers would enable the replacement of multi-layer and heavy structures, thus reducing the upstream amount of packaging materials while maintaining (or even improving) the functional properties of the final package to pursue the goal of overall shelf life extension. Concurrently, the increasing requirements among consumers for convenience, smaller package sizes, and for minimally processed, fresh, and healthy foods have necessitated the design of highly sophisticated and engineered coatings. To this end, new chemical pathways, new raw materials (e.g., biopolymers), and non-conventional deposition technologies have been used. Nanotechnology, in particular, paved the way for the development of new architectures and never-before-seen patterns that eventually yielded nanostructured and nanocomposite coatings with outstanding performance. This book covers the most recent advances in the coating technology applied to the food packaging sector, with special emphasis on active coatings and barrier coatings intended for the shelf life extension of perishable foods.
This book covers all aspects of physical vapor deposition (PVD) process technology from the characterizing and preparing the substrate material, through deposition processing and film characterization, to post-deposition processing. The emphasis of the book is on the aspects of the process flow that are critical to economical deposition of films that can meet the required performance specifications. The book covers subjects seldom treated in the literature: substrate characterization, adhesion, cleaning and the processing. The book also covers the widely discussed subjects of vacuum technology and the fundamentals of individual deposition processes. However, the author uniquely relates these topics to the practical issues that arise in PVD processing, such as contamination control and film growth effects, which are also rarely discussed in the literature. In bringing these subjects together in one book, the reader can understand the interrelationship between various aspects of the film deposition processing and the resulting film properties. The author draws upon his long experience with developing PVD processes and troubleshooting the processes in the manufacturing environment, to provide useful hints for not only avoiding problems, but also for solving problems when they arise. He uses actual experiences, called ""war stories"", to emphasize certain points. Special formatting of the text allows a reader who is already knowledgeable in the subject to scan through a section and find discussions that are of particular interest. The author has tried to make the subject index as useful as possible so that the reader can rapidly go to sections of particular interest. Extensive references allow the reader to pursue subjects in greater detail if desired. The book is intended to be both an introduction for those who are new to the field and a valuable resource to those already in the field. The discussion of transferring technology between R&D and manufacturing provided in Appendix 1, will be of special interest to the manager or engineer responsible for moving a PVD product and process from R&D into production. Appendix 2 has an extensive listing of periodical publications and professional societies that relate to PVD processing. The extensive Glossary of Terms and Acronyms provided in Appendix 3 will be of particular use to students and to those not fully conversant with the terminology of PVD processing or with the English language.
This report reviews sheet and profile extrusion, wire and cable coating and co-injection, describing both the rheological and structural considerations and the design and selection of machinery. Problems of layer instability and the c094 of layer c098 are addressed, as well as the selection of polymers and the recyclability of coextruded scrap. An additional indexed section containing several hundred abstracts from the Rapra Polymer Library database provides useful references for further reading.